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DIMO

PJI Dividing &

Moulding machine

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At the core of every production line is the Dough Divider and Moulding machine. Engineered for industrial-scale production, DIMO ensures the creation of dough balls with reliable weight accuracy and superior quality.

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DIMO – products

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Tortillas

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Arabic Bread

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Turkish Bread

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Pizza

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Soft Buns

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Hard Rolls

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Divider & Moulder

  • Extremely accurate dividing thanks to the de-gassing system

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  • Perfect round-moulding result

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  • High performance range of up to 3,000 cycles/row

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  • Robust construction, designed for 24-hour operation

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  • Flexible performance and weight range

    • 3 to 10 rows

    • dividing range from 28g to 450g

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  • Unlimited product variety by processing

    • particularly soft, sticky dough with long

    • bulk fermentation (yield up to 175)*

    • dough with long and short bulk fermentation

    • dough with high dough yield

    • dough with a low dough yield such as flat

    • bread and pretzel dough

    • Dough for Berliners

    • Fruit and Graham dough

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  • Suitable to be variably used in semi and fully automatic production lines

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When utilising a divider unit with a chamber size, it's crucial to ensure that the amount of dough you load into the chamber is equal to the total amount of dough balls per one stroke. Failing to do so may result in damage to the remaining dough inside the unit. Unfortunately, many dividers are not appropriately calibrated, leading to a reduction in the quality of the final product, weight tolerances, and dough extrusion.

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To address this issue, DIMO offers customized dividing and chamber units that come with four distinct chamber sizes and over 20 unique piston sizes. These units guarantee precision and accuracy, resulting in high-quality products that meet your specific needs.

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The design of pistons plays a crucial role in shaping and molding dough. To achieve the desired quality, it's essential to ensure proper tension and secure button closure in the final molding process. Surface imperfections, such as tearing or wrinkles, often result from errors in the layout of the divider. DIMO addresses these challenges by employing custom pistons with the appropriate volume, resulting in a cubic-shaped dough piece. This approach ensures optimal conditions for molding, characterised by perfect tension and surface quality.

Benefits

  • Evolved Mechanical components to reduce maintenance and down time.

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  • Heavy Duty Design to constantly meet high demands.

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  • Fully nickel plated main frame and components (no paint).

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  • 50/65mm Stainless Steel dough chamber, ram and rotary division box carrier.

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  • Moulding gearbox with three position eccentric.

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  • Twin filtrated hydraulic system.

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  • Pneumatic locked weight adjustment gearbox.

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  • Pneumatic belt tensioning assemble with moulding belt tracking guides.

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  • Stainless steel covers and guards.

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  • Safety switches and motors and drives wired back to a terminal box.

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  • Removable drum brush for cleaning and access. Optional air blower/manifolds at drum entry and exit. Optional Rotary, Dough Bed and Ram assembly oiling system.

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  • Bespoke Dividing Heads to optimise a required product. Tailored to requirements.

Key features

  • heavy duty industrial design

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  • easy function process

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  • easy access to all operating elements

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  • easy and fast cleaning and maintenance

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  • high operating flexibility and availability

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  • large dough weight range

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  • high dividing accuracy due to adaptive design of dough feeding and dividing head. – individual design and execution possibilities

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  • large manufacturing depth, more than 90 % of parts of own manufacture

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  • high and fast parts availability

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  • thus min. operating cost – fast investment pay-back.

Heavy Duty Divider Moulder

  • PJI / i.baking holding most spare parts on stock for immediate delivery

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  • Very extensive technical manual including a.o. Maintenance schedule according to operating hours and Reference drawings for parts identification

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  • Compatible parts for competitor‘s machines available

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  • Modern CNC machine shop for quick manufacturing and short lead times

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  • Test facilities available for testing your individual application

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  • Many references for various applications throughout Europe and USA – visits can be arranged

We have separate parts in stock

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About i.baking

25+

Countries with our customers

80

Years of industry experience combined

50+

Experts in our network

36

Partner

Kontakt

industrial baking experts

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Ironshine Baking Services GmbH

Auf der Heide 41

45711 Datteln

Thank you!

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